Vehicle jumper cable

Vehicle jumper cable is an off-board cable used for electrical connections between railway vehicles. This is a special type of cable that must withstand various mechanical changes, climate changes, and various chemical attacks. This type of cable has high reliability and safety. The following factors should be considered

1: Mechanical impact of train operation status on cables.

push

pull

Schematic diagram of repeated turning

2: When crossing a turnoff, an S-line is formed, and the cable twists left and right.

Schematic diagram of left and right torsion
3: Vehicle vibration.

3: Vehicle vibration W+G
W – Self weight G – Gravity generated by vertical vibration
Schematic diagram of gravity changes caused by vehicle vibration
4: Others
① Effects of various chemicals (oils, detergents, etc.) on accelerated aging of cable sheaths.
② Outdoor sunlight (UV), temperature differences during long-distance operation, and weathering can all affect cable aging.
③ The impact of high-speed airflow on cable impact and oscillation when passing through vehicles.
④ Fire safety meets the requirements of EN45545-2.
⑤ The cable material meets the requirements for prohibited substances for railways.
Testeck Jumper Technology
1: Optimized cable structure:
Power Cord Control Cord Data Cord

Integrated jumper 2: Satisfactory application ① Fire resistance ② Low smoke emission ③ Low toxicity ④ Sun aging resistance ⑤ Oil resistance ⑥ Weather resistance ⑦ Mechanical resistance
3: Fire safety.

EN45545-2 HL1—HL3	Test
Single vertical Smoke density Toxicity	EN60332-1-2 EN61034-2 EN50305-9-2

4: Reliability
Years of experience of tester jumper cable: the verification of bending durability and torsion durability is an effective guarantee for vehicle operation safety. According to JRLS J 1000-5.42 and JRIS J 100-5.4.3, experiments were conducted more than 500000 times.